My Completed(?) Drawer/Platform System
#1
My Completed(?) Drawer/Platform System
The (?) because I'm not sure if I'm done or not. I started a thread on here about a month ago, "Anyone Have a Drawer System?". So here's the process of the build:
my cardboard concept, I determined the drawers/cabinet could not be more than 8" in height if I wanted to keep a simple level platform top that would rest on the folded down rear seats. I also noticed that keeping it at 8" I am still able to access the cargo area power outlet, and can still use the storage compartments.
because the rear hatch does not open to a full 90* angle, I had to move the location of the slide-out-tray for the cooler to the right side so it can each full extension.
I left space on the sides, instead of having the cabinet touch both sides of the cargo area, so I can still reach the anchor points on the floor to strap the cabinet down.
drawer #1 is done, and I decided on using a rope for the handle instead of a metal option. I tied a knot on the back side and fused it together with a torch. It's very unlikely to fail, it doesn't make any noise, and it takes up no room.
I sprayed bed liner on all of the surfaces that will come in contact with items. I first used Duplicolor, and it was even lower quality than expected, imagine that. Then I tried Rustoleum, it worked much better and was worth the $8/can.
I bolted two metal plates to the extension board, with about an inch extending over so it can rest on the cabinet and hold my weight. I used 4 carriage bolts in each plate, with fender washers on the back side. I may add a couple more for each plate cause when I was testing it and was bouncing my entire weight I heard signs of stress to the extension board.
This is my simple way of attaching the extension board to the cabinet. After taking a drive with this, the metal pieces knocking together makes too much noise, and I have since wrapped the anchored loops with electrical tape and the noise is gone.
I'm not sure if I'm done because right now I can sit my cooler in the empty space where I planned on putting a drawer, and this leaves enough space above it to open the lid without hitting the ceiling. But keeping it this way I only have one drawer for storage, but also sliders will cost me around $50.
I feel like I have left room for modifications without causing too much extra work, so if anyone has an idea please feel free to share.
my cardboard concept, I determined the drawers/cabinet could not be more than 8" in height if I wanted to keep a simple level platform top that would rest on the folded down rear seats. I also noticed that keeping it at 8" I am still able to access the cargo area power outlet, and can still use the storage compartments.
because the rear hatch does not open to a full 90* angle, I had to move the location of the slide-out-tray for the cooler to the right side so it can each full extension.
I left space on the sides, instead of having the cabinet touch both sides of the cargo area, so I can still reach the anchor points on the floor to strap the cabinet down.
drawer #1 is done, and I decided on using a rope for the handle instead of a metal option. I tied a knot on the back side and fused it together with a torch. It's very unlikely to fail, it doesn't make any noise, and it takes up no room.
I sprayed bed liner on all of the surfaces that will come in contact with items. I first used Duplicolor, and it was even lower quality than expected, imagine that. Then I tried Rustoleum, it worked much better and was worth the $8/can.
I bolted two metal plates to the extension board, with about an inch extending over so it can rest on the cabinet and hold my weight. I used 4 carriage bolts in each plate, with fender washers on the back side. I may add a couple more for each plate cause when I was testing it and was bouncing my entire weight I heard signs of stress to the extension board.
This is my simple way of attaching the extension board to the cabinet. After taking a drive with this, the metal pieces knocking together makes too much noise, and I have since wrapped the anchored loops with electrical tape and the noise is gone.
I'm not sure if I'm done because right now I can sit my cooler in the empty space where I planned on putting a drawer, and this leaves enough space above it to open the lid without hitting the ceiling. But keeping it this way I only have one drawer for storage, but also sliders will cost me around $50.
I feel like I have left room for modifications without causing too much extra work, so if anyone has an idea please feel free to share.
Last edited by Manson75; 09-08-2010 at 02:25 PM.
#3
thanks, I'm hoping to give other H3 owners ideas of what's possible for a cabinet/sleeping platform in their vehicle. I'm pretty sure I'm still under $100 for the entire project. The biggest expenditure was the 2 sheets of plywood, $44. Fairly cheap considering manufactured cabinets are over $500. Plus this is exactly what I want. It can be removed in 2 minutes by one person.
#5
And also, what kind of drain do they put on the car battery? I don't want to be stuck in the middle of nowhere, but I guess I'll at least have cold sandwiches
#6
Read the reviews and shop around.
I bought mine at Walmart for $69.
http://www.google.com/products/catal...ed=0CCkQ8wIwAA#
#7
I have a Coleman Powerchill Cooler. I like it. Only thing is that you can't let the ambient temp. in your vehicle get into the 90+ degree range for a long period of time. It's not powerful enough to overcome that.
Read the reviews and shop around.
I bought mine at Walmart for $69.
http://www.google.com/products/catal...ed=0CCkQ8wIwAA#
Read the reviews and shop around.
I bought mine at Walmart for $69.
http://www.google.com/products/catal...ed=0CCkQ8wIwAA#
#9
Looks great manson,Ive been kicking around the idea of making a drawer system to carry some spares and tools for a while. I like your set up glad it works good for you Your drawer system gives me hope on ever getting it started and finished.
#10
it was hard for me to get started on it, but once I did I didn't want to stop. I guess what really helped in me completing it was having a clear idea of what the finished product would be. And also already having a camping trip planned that it had to be ready for