Hummer H3 For the Hummer driver who wants the rugged look and off road capabilities of the Hummer, but in a smaller size and with a more fuel economy friendly engine.

Battery terminals broke. Need a DIY

Thread Tools
 
Search this Thread
 
  #1  
Old 10-18-2012, 04:21 PM
xscorex's Avatar
Junior Member
Thread Starter
Join Date: Jun 2012
Posts: 19
Default Battery terminals broke. Need a DIY

I've been having problems with my truck starting lately. I recently replaced my battery and realized the old battery terminals were cracked. I replaced them but its kind of jacked. Has anyone done a DIY and which parts do you recommend?
 
  #2  
Old 10-18-2012, 10:25 PM
Hunner's Avatar
Senior Member
Join Date: Sep 2006
Location: Arkansas
Posts: 428
Default

I recommend tough crimped ends that make a strong physical connection that will also make a good electrical connection using all of the gauge wire you select. Not connectors that attempt to crush with an ill fitting clamp or stereo type aux connectors with a tiny screw that holds the cable inserted into them.

See if this gives you any ideas.
https://www.hummerforums.com/forum/h...62/#post286510
 
  #3  
Old 10-19-2012, 10:01 AM
skeptic's Avatar
Senior Member
Join Date: Sep 2010
Location: Clearfield Utaw
Posts: 726
Default

I replace my terminals every time I replace a battery. I just use the two bolt sandwich type (not sure what it's really called, see pic below) or post and wing nut if that's what's already on. I've only had one time where the existing cabling was corroded enough that I cut off all the ends to get to the "good" wire, an older Grand Cherokee that had suffered much neglect before I bought it. For this I used the sandwich style. I've never had any issues nor felt the need for a fancy/expensive solution.
 
  #4  
Old 10-19-2012, 10:14 AM
Doc Olds's Avatar
Super Moderator
Join Date: Jul 2007
Location: Boat Town USA MI
Posts: 12,429
Default

Hunner is old school.

He may have a point, but when was the last audio show and competition he was at.

All the kiddies with multiple battery and bus bar set ups through big draw power amps us the the screw on kind. They may not be perfect, but hell of a lot better than the POS OEM terminals.

I use Stingers. With a marine battery shut off switch for the winch.
Name:  DSC02242.jpg
Views: 3045
Size:  156.6 KB

Too simple. Cut off the old crap, strip the insulation back 3/8"-1/2" and insert into terminal, tighten retaining allen bolt, place over battery post and tighten.
 
  #5  
Old 10-19-2012, 12:11 PM
happythree's Avatar
Senior Member
Join Date: May 2012
Posts: 2,005
Default Hunner is dead on

But its hard to do it that way.
I took the advice from an old post last yr,? and use the clamp type but toss the clamp,cut off the old sheet metal but keep the factory crimp,and the bolt thats on there for accs. Stick the bolt thru one hole where the clamp bolts go and crank on a nut. good and solid without those "stereo screws"Hunner mentioned!
I just fixed a jeep cherokee backup truck that had the "chopped cables slipping out of the clamps.
I dunked the copper into some old solder flux/paste,stuck them into heavy ring terminals,squeesed them and melted solder into them till it ran thru,bolted the ring to one of the clamp holes after tossing the clamp,SOLID,no tiny screws to corrod and stick or rot away.

Hey,the old 97 lifted jeep jumps!,and steers like dialing an old phone.

Its a good spare,fun project.

Repeat, I trust only factory/hunner crimps, or the better,solder connections,my 2 cent.
 

Last edited by happythree; 10-19-2012 at 12:15 PM.
  #6  
Old 10-19-2012, 06:59 PM
Hunner's Avatar
Senior Member
Join Date: Sep 2006
Location: Arkansas
Posts: 428
Default

I am old too. Those Stingers look better than the ones with multiple connections and the tiny pointed screws I was referring to, except for the plastic. Those generic "emergency" terminals are usually not tapered to fit the post and are one size fits all. Some when you tighten them cut into the lead on the clamp and then are difficult to remove when needed.
But then how many of those yuppies at car shows are going out and doing this with a bunch of wires poked in a hole?
Name:  9323nos.jpg
Views: 1694
Size:  129.6 KB
I have missed some stereo car shows because I'm usually working on something like this and it does not have a stereo, for now.
I stuck an AGM in there and thru bolted it to qualify for a "non spillable" battery and mosdef did a Hunner wiring job on it and a lot of carbon fiber parts.
Name:  DAH_1483.jpg
Views: 1749
Size:  140.4 KB
Name:  DAH_1629sh5xb.jpg
Views: 1747
Size:  91.9 KB
 
  #7  
Old 10-20-2012, 08:37 AM
2wheelmonster's Avatar
Senior Member
Join Date: Jan 2009
Posts: 1,439
Default

many good posts
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
omarluna2
PRIVATE For Sale / Trade Classifieds
22
12-25-2018 10:01 AM
citiboy
Hummer H3
3
07-07-2014 09:22 AM
micromachine
PRIVATE For Sale / Trade Classifieds
8
10-06-2013 09:26 PM
greg260
PRIVATE For Sale / Trade Classifieds
2
08-21-2013 09:07 AM
JeepeaterH3
PRIVATE For Sale / Trade Classifieds
0
09-01-2007 10:46 AM



Quick Reply: Battery terminals broke. Need a DIY



All times are GMT -5. The time now is 12:51 AM.